ultrafil-admin, Author at ultrafil

Essential Cleanroom Equipment: A Comprehensive Guide

ultrafil-admin — Thu, 21 Aug 2025 07:58:25 +0000

For industries like pharmaceuticals, biotechnology, electronics, and healthcare, a cleanroom is not an extravagance it’s indispensable. The demand for modern cleanroom solutions has surged in India where firms are in a hurry to keep up with the country’s global quality standards. Yet what, precisely, drives an effective functioning of a cleanroom? The solution is specialized clean rooms does that prevent contamination and keeps operator and product safety at the forefront

This guide will walk you through the essential cleanroom equipment every facility should consider, with a spotlight on biosafety cabinets and why choosing the right biosafety cabinet manufacturers in India matters more than ever.

Why Cleanroom Equipment Matters?

A cleanroom is not just four walls with filtered air. It is a controlled environment, and any small step-down in equipment quality can lead to contamination, product failure and health hazards. For example:
Air-born particles can reduce the product purity of pharmaceutical production.
In electronics, static, or dust can destroy microchips worth lakhs of rupees.
Biotech labs had inadequate biosafety measures to protect researchers.

The right cleanroom equipment ensures compliance with ISO standards, maintains sterile conditions, and provides worker safety. You can explore more about our complete clean room equipment solutions to see how they fit your industry needs.

Core Cleanroom Equipment Every Facility Needs

Here’s a breakdown of the most critical equipment used across industries:

1. Biosafety Cabinets (BSCs)

Biosafety cabinets are the backbone of any research or pharmaceutical cleanroom. They protect:

The operator (from exposure to infectious agents).
The product (from contamination).
The environment (from biohazards).

Different types of BSCs are used based on safety levels (Class I, II, III). In India, the market for biosafety cabinets has expanded significantly due to growth in vaccine research, biotech startups, and pharma exports.

This is where choosing reliable biosafety cabinet manufacturers in India becomes critical. A trusted manufacturer ensures adherence to global standards such as NSF/ANSI 49 and EN 12469, while offering after-sales support like validation and calibration services and filter maintenance.

2. Laminar Airflow Workstations

Laminar flow cabinets provide a sterile environment by directing filtered air in a uniform stream. These are commonly used in laboratories handling cell culture, pharmaceutical compounding, and semiconductor assembly.

3. Cleanroom Air Filters (HEPA & ULPA)

Air quality is the foundation of a cleanroom. Clean room filters such as HEPA and ULPA remove up to 99.999% of contaminants.

In India’s urban and industrial zones where dust and pollutants are high, HEPA/ULPA filters become non-negotiable. Regular testing, integrity checks, and handling of filters is critical for compliance.

4. Pass Boxes (Static & Dynamic)

Pass boxes act as controlled transfer chambers, allowing materials to enter or exit the cleanroom without compromising air quality.

5. Air Handling Units (AHUs) & Air Showers

Air showers are enclosed chambers that blow high-velocity, HEPA-filtered air on personnel before they enter the cleanroom. They work hand-in-hand with high-quality AHUs to maintain consistent airflow and particle control.

6. Cleanroom Garments & Epoxy Flooring

From coveralls and masks to sterile gloves and shoe covers, garments are essential barriers between humans and sterile spaces. In addition, epoxy flooring helps maintain seamless, easy-to-clean surfaces that resist bacterial growth.

7. Monitoring Systems & Documentation

Modern cleanrooms integrate real-time monitoring systems for particle counts, air pressure, humidity, and temperature. This ensures compliance with ISO 14644 standards. For a full understanding, you can check out our catalogues and blogs for case studies and equipment updates.

Spotlight on Biosafety Cabinets in India

Since biosafety cabinets are the most crucial piece of equipment for biological and pharmaceutical industries, let’s take a deeper look:

Growing Demand in India

India is one of the world’s top vaccine producers (Serum Institute, Bharat Biotech, etc.).
Rising biotech research and academic labs create steady demand for biosafety solutions.
Global clients sourcing from India require labs to adhere to international safety standards.

How to choose the Right Manufacturer?

When selecting biosafety cabinet manufacturers in India, consider:

Certifications: Look for NSF, CE, or ISO certifications.
Customization: Ability to design BSCs tailored for your cleanroom.
After-Sales Service: Includes validation and calibration, filter replacement, and AMC packages.
Reputation: Established companies like Ultrafil with a strong track record across pharma and biotech.

Cleanroom Equipment Trends in India

The Indian cleanroom industry is evolving quickly. Some emerging trends include:

IoT-enabled monitoring: Remote sensors track contamination in real time.
Energy-efficient equipment: Use of ECM motors and low-power HEPA systems.
Turnkey projects: Demand for turnkey cleanroom projects that deliver design-to-execution solutions.
AI-driven risk prediction: Identifying contamination risks before they occur.

Cost Considerations in India

Setting up cleanroom equipment requires investment, but costs vary widely:

Biosafety cabinets: ₹2–7 lakhs depending on class and size.
Laminar flow units: ₹1.5–5 lakhs.
Air showers: ₹3–8 lakhs.
HEPA/ULPA systems: ₹50,000–₹2 lakhs depending on capacity.

While initial investment may seem high, the long-term benefit is compliance, safety, and reduced product loss. Many Indian manufacturers now offer AMC packages for hassle-free maintenance.

Compliance & Regulations in India

For cleanroom operations in India, companies need to comply with:

ISO 14644 standards (cleanroom classifications).
cGMP guidelines by CDSCO for pharma.
WHO GMP for export-focused manufacturing.
Biosafety norms by ICMR and DBT for research labs.

Ignoring compliance can lead to export rejections, financial losses, or shutdowns. That’s why facilities often partner with trusted firms offering end-to-end cleanroom equipment and ongoing support.

Final Thoughts

Cleanroom equipment isn’t just about ticking regulatory boxes – it’s about creating an environment where safety, productivity, and innovation thrive. From biosafety cabinets to HEPA filters and air showers, every piece plays a role in sterile operations.

For Indian businesses in pharma, biotech, or healthcare, partnering with the right biosafety cabinet manufacturers in India ensures not only compliance but also confidence in global markets.If you’d like to explore cleanroom solutions, contact us or learn more about us at Ultrafil. We also welcome applications via our careers page for those looking to join the cleanroom technology industry.

FAQs

Why is cleanroom equipment important for industries?

Cleanroom equipment prevents contamination, ensures product safety, and protects workers. Without it, industries like pharma, biotech, and electronics risk product failures and compliance issues.

What is the most critical cleanroom equipment?

Biosafety cabinets are considered the backbone of cleanrooms, as they protect the operator, the product, and the environment from biohazards.

How do I choose the right biosafety cabinet manufacturer in India?

Look for certifications (NSF, CE, ISO), reliable after-sales service, customization options, and a strong track record in pharma and biotech.

What role do HEPA and ULPA filters play in cleanrooms?

These filters remove up to 99.999% of airborne contaminants, maintaining sterile airflow and compliance with ISO standards.

What are the cost considerations for cleanroom equipment in India?

Prices vary: biosafety cabinets (₹2–7 lakhs), laminar flow units (₹1.5–5 lakhs), air showers (₹3–8 lakhs), and HEPA/ULPA systems (₹50,000–₹2 lakhs). While initial investment is high, long-term savings come from safety and compliance.

The post Essential Cleanroom Equipment: A Comprehensive Guide appeared first on ultrafil.

Understanding Air Handling Units in Cleanroom Environments

ultrafil-admin — Wed, 20 Aug 2025 11:18:52 +0000

I’ve spent enough time walking through Indian cleanroom facilities to know that the Air Handling Unit is the one thing nobody should take lightly. You can invest in the best HEPA filters, shiny cleanroom panels, and expensive monitoring systems but if your AHU is undersized, poorly maintained, or just not built for our conditions, you’re asking for trouble.

Over the years, I’ve seen AHUs that were spotless inside, humming along quietly… and I’ve also seen units with clogged prefilters, rust spots, and duct leaks that could easily send your ISO class straight out the window. It’s not an exaggeration the AHU is the heartbeat of the cleanroom.

What Exactly Does an AHU Do in a Cleanroom?

If you strip away the jargon, an Air Handling Unit is just a big, carefully engineered box that controls your cleanroom’s breathing. It pulls in air, filters it in multiple stages, adjusts the temperature and humidity, and pushes it back into the room in the exact way your process needs.

Inside a cleanroom, that means:

Multi-stage filtration: prefilters for the big stuff, fine filters for the smaller particles, and HEPA or ULPA filters for the final clean.
Temperature control: holding your set point steady, even when the outside temperature is swinging from 15°C in winter mornings to 45°C in peak summer.
Humidity control: keeping moisture in check during sticky monsoon months and dry winters.
Airflow management: making sure clean air sweeps through in the right direction and speed so that particles don’t hang around where they shouldn’t.

See Ultrafil’s cleanroom-ready AHUs here built with Indian climate realities in mind.

Why Indian Facilities Can’t Afford to Ignore AHUs

It doesn’t matter whether you’re running a pharma plant in Hyderabad, an electronics line in Noida, or a food processing unit in Pune your AHU is the single most important piece of equipment keeping your cleanroom within compliance.

In India, the AHU is fighting against:

Dust: from nearby construction, dry winds, or just our urban air.
Humidity: which can swing from bone-dry to 90% RH in a few hours during monsoon.
Temperature extremes: making coil design and insulation critical.

If your AHU design doesn’t handle all three, even the top air handling unit manufacturers in Hyderabad can’t save you from maintenance nightmares.

Industries Here That Live and Breathe on AHU Performance

From what I’ve seen in the field, the heaviest users in India are:

Pharma & Biotech – Sterile areas, formulation rooms, and packaging zones need rock-solid environmental control.
Electronics & Semiconductor – A single dust particle can destroy a microchip or LED display.
Hospitals & Labs – ICUs, OTs, and isolation rooms use AHUs to control infection risks.
Food Processing – Cleanrooms for dairy, bakery, and packaged foods keep out microbial contamination.
Aerospace & Defence – Assembly of precision parts in controlled conditions.

What a Cleanroom AHU Is Made Of?

A well-designed unit from one of the top 10 AHU manufacturers in India will have:

Prefilters: handle larger debris and extend HEPA life.
Fine filters: capture finer dust and pollen before HEPA stage.
HEPA/ULPA filters: stop the smallest contaminants dead.
Cooling & heating coils: for temperature control.
Humidifiers/dehumidifiers: crucial in our climate.
Fans & motors: often EC or VFD for better control and efficiency.
Controls: linked to a BMS for real-time alerts.

Learn more about Ultrafil’s AHU components.

Matching AHUs to Cleanroom Classes

Here’s a simple way I explain it to clients:

Cleanroom Class	Air Changes/Hour (ACH)	Filter Type	Example Use
ISO 5	240–600+	H14 HEPA	Sterile filling lines
ISO 7	60–90	H13 HEPA	Pharma production areas
ISO 8	20–40	H13 HEPA	Packaging or support zones

Most pharma facilities I’ve worked with in India run on ISO 7 or ISO 8, but certain electronics applications push for ISO 5.

The Indian Twist: Design Challenges Manufacturers Must Solve

Local air handling unit manufacturers in India know the hurdles:

Heavy dust load – High-quality prefilters, easily accessible for frequent changes.
Humidity swings – Integrated dehumidifiers or desiccant wheels for monsoon.
Energy efficiency – EC fans, heat recovery, and proper duct sizing.
Corrosion resistance – Especially important in coastal states.

Keeping Your AHU Audit-Ready

Regulators and auditors will look for:

Integrity test reports for HEPA filters.
Airflow and velocity records.
Pressure differential logs.
Temperature and RH mapping data.

Skip one of these, and you could face costly downtime.

See Ultrafil’s validation and calibration services to keep your documentation tight.

The Problems I See Most and How to Avoid Them?

Filters clog too fast – Better prefilter quality and tighter maintenance schedules.
Condensation issues – Proper coil design and drain pan slope.
Noise & vibration – Regular fan balancing and anti-vibration pads.
Sky-high energy bills – Use VFD motors and check for unnecessary pressure drops.

Picking the Right Manufacturer

When you’re looking at the top 10 AHU manufacturers in India, here’s my short list of must-haves:

Real experience in your sector, not just generic HVAC.
Local service teams who can actually get to your site fast.
In-house manufacturing and testing.
Ability to meet ISO, GMP, and ISHRAE standards.
A lifecycle cost approach not just the cheapest upfront price.

Final Word

An AHU is not just a big metal box blowing air it’s the system that keeps your cleanroom alive. In India’s climate, that means your design, filters, and maintenance plan have to be spot-on. Choosing the right air handling unit manufacturer in Hyderabad or elsewhere can be the difference between smooth operations and a panic during your next audit.

Frequently Asked Questions (FAQs)

What is an Air Handling Unit (AHU) in a cleanroom?

An Air Handling Unit, or AHU, is a central system that conditions, filters, and distributes clean air in controlled environments. AHUs are important for managing filtration, airflow, temperature, humidity, and pressure. They help ensure compliance with standards like ISO 14644 and WHO GMP in cleanrooms.

Why are AHUs essential for cleanroom operations in India?

Ahus plays an important role in India where challenges such as dust, high humidity during the monsoon, and extreme temperature fluctuations. They are specifically designed to address these issues, providing stable air quality for cleanrooms in sectors like pharmaceuticals, biotechnology, electronics, and healthcare.

How do AHUs differ from standard HVAC systems?

Which industries in India require cleanroom AHUs?

The main industries that depend on cleanroom AHUs include pharmaceuticals, biotechnology, semiconductors, hospitals, aerospace, and food processing. Each of these sectors relies on AHUs to maintain contamination-free environments.

What types of filters are utilized in cleanroom AHUs?

– Prefilters (to capture larger dust and debris)

– Fine filters (for smaller particulates)

– HEPA or ULPA filters (to ensure final-stage air purity)

How do AHUs maintain pressure differentials in cleanrooms?

AHUs control airflow to ensure that cleaner rooms are kept at a higher pressure than the surrounding areas. This positive pressure helps prevent contaminants from entering critical zones.

What are some common issues with AHUs in Indian cleanrooms?

Common problems include premature filter clogging due to dust, condensation that can lead to microbial growth, high energy costs from inefficient designs, and noise or vibration caused by unbalanced fans.

The post Understanding Air Handling Units in Cleanroom Environments appeared first on ultrafil.

HVAC Filter Manufacturers Guide to Cleanroom Compliance in India

ultrafil-admin — Tue, 19 Aug 2025 12:33:33 +0000

I still remember my first cleanroom audit in Hyderabad. It was summer, the outside air was dusty, and the internal QA team was nervous their particle counts had spiked, and the auditor was already frowning. The cause wasn’t exotic at all: the HVAC prefilters were choked, the HEPA filters were struggling, and the airflow patterns had shifted. That day taught me something every facility manager should know in India, your HVAC filters are the gatekeepers of compliance.

Why HVAC Filters Are the First Line of Defence in Indian Cleanrooms

If you’re in pharma, biotech, electronics, or healthcare in India, cleanroom compliance isn’t just about passing a test it’s about protecting product integrity and meeting national and export regulations. HVAC filters trap airborne particles before they can reach sensitive environments.

In India, dust load, humidity, and urban pollution make filter performance even more critical. For example, a facility near an industrial belt in Hyderabad will see faster filter clogging compared to one in a coastal town.

Explore Ultrafil’s cleanroom filter range if you want an example of what high-performance filters look like in Indian conditions.

What Standards Should You Follow in India?

The Indian cleanroom industry uses a mix of global and local guidelines:

ISO 14644-1/-2 – Air cleanliness classification and monitoring
EN 1822 / ISO 29463 – HEPA and ULPA filter testing
WHO GMP / Schedule M – Pharma manufacturing requirements in India
ISHRAE recommendations – HVAC best practices for Indian climates
USFDA/EU GMP – For exporters

Tip for facility managers: Always keep individual filter scan test certificates ready for audits Indian regulators expect traceable proof.

The Filtration Chain: From Outside Air to ISO Class Compliance

A compliant cleanroom HVAC in India usually uses three filtration stages:

1. Pre-Filters (Coarse Filtration)

Capture large dust and insects common in Indian air
Typically ISO Coarse 60%
Extend the life of fine and HEPA filters

2. Fine Filters (Intermediate Filtration)

Remove smaller particles like pollen and fine dust
Usually ePM1 or MERV 13–16 equivalents
Protect HEPA from premature clogging

3. HEPA/ULPA Filters (Final Filtration)

Remove 99.95% (H13) or 99.995% (H14) of particles ≥0.3 μm
Installed at terminal points for maximum protection

If you’re looking for a HEPA filter manufacturer in India with gel-seal and gasket options, check Ultrafil Cleanroom Room Filters.

How to Choose HVAC Filters in India

When sourcing from HVAC filter manufacturers in India, here’s what to check:

Efficiency class – H13/H14 for cleanrooms
Seal type – Gel-seal preferred in pharma for leak prevention
Pressure drop – Lower is better for energy savings
Material compatibility – Resistant to Indian disinfectants like IPA or sodium hypochlorite
Testing – Ensure individual EN 1822 or ISO 29463 certificates
Support – Quick delivery and on-site validation from air filter manufacturers in Hyderabad or nearby

Why It Matters More in India?

Given India’s climate and particulate levels:

Position HEPA filters directly above critical zones
Use low-level returns to maintain directional airflow
Validate laminar air flow in work zones (Ultrafil’s LAF units)
Make sure Air Handling Units (AHUs) are sized for higher initial dust loads (See Ultrafil AHUs)

Maintenance Cycles in Indian Conditions

Filters in India often need more frequent changes due to dust and monsoon humidity. Recommended practice:

Prefilters – Monthly inspection, quarterly change
Fine filters – Change every 6 months or sooner if ΔP spikes
HEPA filters – Integrity test every 6–12 months, replace when failed or beyond ΔP limit
Full requalification after any HEPA change (Validation & Calibration details)

Common Problems in Indian Facilities

Bypass leaks – Use gel-seal terminals, check knife edges
Premature clogging – Upgrade prefilter quality
Humidity damage – Ensure AHUs have dehumidification
Supply delays – Choose local air filter manufacturers in Hyderabad for faster turnaround

Energy & Cost Optimisation

Energy costs are high in India’s manufacturing hubs. Save money by:

Staging filtration to extend HEPA life
Choosing low-pressure-drop filters
Strict prefilter maintenance
Discussing energy-efficient HVAC designs with suppliers

Final Takeaway

HVAC filters aren’t just about meeting cleanroom standards they’re about making those standards sustainable year-round. Partnering with the right HVAC filter manufacturers in India and maintaining a smart filtration strategy means cleaner air, fewer surprises during audits, and lower operating costs.

Frequently Asked Questions (FAQs)

Why are HVAC filters important in cleanroom environments?

HVAC filters maintain cleanroom standards by trapping dust, microbes, and airborne particles. In India’s industrial zones where air quality can be poor, filters ensure compliance with ISO 14644 and WHO GMP standards.

What types of HVAC filters are used in Indian cleanrooms?

Cleanrooms typically use a three-stage setup: prefilters (for large particles), fine filters (for smaller dust and pollen), and HEPA filters (H13/H14 grade) for final purification. Some facilities also use ULPA filters for higher-class cleanrooms.

How often should cleanroom HVAC filters be replaced?

Prefilters may need replacement monthly or quarterly, depending on dust levels. Fine filters usually last 6–12 months, while HEPA filters can last 2–5 years if properly maintained and tested. In India, replacement cycles can be shorter due to dust and humidity.

Who are the leading HVAC filter manufacturers in India?

India has several trusted names, including air filter manufacturers in Hyderabad like Ultrafil Air Systems (India) Pvt. Ltd., which has been serving pharma, biotech, electronics, and healthcare industries since 1999.

What standards should HVAC filters comply with in India?

Filters should meet ISO 14644-1, EN 1822 / ISO 29463 for HEPA/ULPA performance, and WHO GMP or Schedule M requirements for pharmaceutical facilities.

What is the difference between HEPA and ULPA filters?

HEPA (H13/H14): 99.95%–99.995% efficiency at 0.3 μm.

ULPA (U15–U17): Up to 99.999995% efficiency for even smaller particles.
Most Indian pharma and electronics cleanrooms use HEPA, while ULPA is needed for semiconductor and aerospace

How do HVAC systems in India handle humidity control?

Cleanroom AHUs often include humidifiers/dehumidifiers to manage India’s seasonal humidity swings. This is critical in pharma and biotech facilities to prevent microbial growth.

What industries in India benefit most from HVAC filters?

Key industries include pharmaceutical manufacturing, biotechnology, healthcare, food processing, and electronics. Each sector has specific compliance and air quality needs.

Can cleanroom filters be cleaned and reused?

Most prefilters can be washed or cleaned. However, HEPA and ULPA filters are not washable they must be tested regularly and replaced once efficiency drops.

How do I choose the right HVAC filter manufacturer in India?

Proven cleanroom experience

Local service teams for faster response

ISO/GMP-compliant products

Individual filter test certifications

Strong presence in pharma hubs like Hyderabad

The post HVAC Filter Manufacturers Guide to Cleanroom Compliance in India appeared first on ultrafil.

The Imperative Role of Air Filters in Modern Systems

ultrafil-admin — Wed, 02 Oct 2024 13:06:00 +0000

In the of air filtration, one cannot overstate the indispensable role played by air filters. These seemingly unremarkable components are, in reality, the anchors of optimal air quality and system efficacy. As we introduce this blog on our newly revamped website, it is paramount to throw light on the multifaceted significance of air filters within HVAC systems.

Air filters, though often underestimated, serve as the gatekeepers of cleanliness in the air we breathe. They operate with a sophisticated mechanism, capturing a diverse array of particulate matter, from the minuscule dust particles to more harmful allergens. This complicated filtration process ensures that the air circulating through our systems is free from contaminants, thus safeguarding both the environment and
the health of its occupants.

The impact of high-quality air filters extends beyond mere air purification. By maintaining an efficient air filtration system, one can significantly enhance the longevity and performance of HVAC units. Air filters act as a wall against the accumulation of debris and particulates, which can otherwise obstruct airflow and
strain the system. This, in turn, translates to reduced operational costs and a more sustainable approach to system maintenance.

Moreover, the benefits of air filters are not confined to HVAC systems alone. In specialized environments, such as cleanrooms, the role of air filters becomes even more critical. Here, the demand for stringent air purity standards necessitates the use of advanced filtration technologies to prevent contamination and ensure the integrity of sensitive processes and products.

In summary, the significance of air filters cannot be overstated. They are pivotal in maintaining air quality, prolonging system efficiency, and upholding stringent cleanliness standards. As we continue to advance in our understanding and application of air filtration technologies, the role of these essential components will only grow in importance. Through informed choices and a commitment to quality, we can ensure that our air filtration systems meet the highest standards of performance and reliability.

The post The Imperative Role of Air Filters in Modern Systems appeared first on ultrafil.

Clean Room Filters

ultrafil-admin — Sun, 08 Sep 2024 06:41:31 +0000

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Pre Fine & Superfine Filter

Frame : Anodized Aluminium./GIPC/Stainless steel Material
Adhesive : Epoxy based adhesive for leak proof joint between filter media and casing.
Gasket : Felt /Natural Rubber / PE foam gasket as per customers
choice for sealing the filters on mounting frame
Media: Non woven synthetic
Grade/Type:G3 to F9 I Box & Flange
Temperature: Recommended for operating on ambient temperature
Cleaning: Washable by detergent I Water solution or by Air I Vacuum cleaner as per design
Product Range :Filter are available with air handling capacity in the range of 100 CFM to 2000 CFM
Application:For HVAC and Clean room applications

HEPA Deep Pleat Filter

Frame : Anodized Aluminium /GIPC/Stainless Steel
Adhesive : Epoxy based adhesive for leak proof joint between filter media and casing.
Gasket : Sponge rubber / Polyurethane Neoprene gasket provided for sealing of filter on mounting frame
Media: Micro glass fibre synthetic
Grade/Type:H10 to H14/ Box & Flange
Temperature: Recommended for operating temperature upto Ambient
to 150*C
Cleaning: Non-Washable
Product Range :Filter are available with air handling capacity in the
of range 100 CFM to 2000 CFM
Application:For HVAC and Clean room applications

High Temp. HEPA Filter

Frame : Stainless Steel
Adhesive : Silicon based adhesive for leak proof joint between filter media
and casing
Gasket : High temp, gasket.
Media: Micro glass fibre High Temp.
Grade/Type:H10 to H14Z Box & Flange
Temperature: 100*C to 400*C
Cleaning: Non-Washable
Product Range :Filter are available with air handling capacity in the range of
100 CFM to 2000 CFM
Application: For Pharmaceuticals, Dry heat sterilized tunnels

HEPA Minipleat Filter

Frame : : Anodized Aluminum/GIPC/Stainless Steel
Adhesive : Epoxy based adhesive for leak proof joint between filter media
and casing
Gasket : Sponge rubber / Polyurethane Neoprene gasket provided for
sealing of filter on its mounting frame
Media: Micro glass fibre
Grade/Type:F7 to U15/ Box & Flange
Temperature: Recommended for operating on ambient temperature
Cleaning: Non-Washable
Product Range :Filter are available with air handling capacity in the range of
100 CFM to 2000 CFM
Application: For HVAC and Clean room applications

V-Bank Filter

Frame : Anodised Aluminium /Polystrene plastic.
Adhesive : Epoxy based adhesive for leak proof joint between filter media
and casing.
Gasket : Sponge rubber / Polyurethane Neoprene gasket provided for
sealing of filter on mounting frame
Media: Micro glass fibre
Grade/Type: F7 to H14Z Box & Flange
Temperature: Recommended for operating on ambient temperature
Cleaning: Non-Washable
Product Range :Filter are available with air handling capacity in the range of
100 CFM to 2000 CFM
Application:For HVAC and Clean room applications

Gel Seal Minipleat HEPA Filter

Frame : Anodised Aluminium / GIPC / Stainless Steel
Adhesive : Epoxy based adhesive for leak proof joint between filter
media and casing
Gel Used : A standard Silicon gel
Media: Micro glass fibre.
Grade/Type:F7 to H14
Temperature: Recommended for operating on ambient temperature.
Cleaning: Non-Washable
Product Range : Filter are available with air handling capacity in the
range of 100 CFM to 2000 CFM
Application:For HVAC and Clean room applications

Fan Filter Units

Frame : Anodized Aluminum & Stainless Steel used for housing of filter
Blower : Electric motor, single phase, 240volts, 50 HZ.Backward curved
centrifugal type.
Grade : F9toH15
Supply filter: ON/OFF switch with regulator is provided to regulate speed
Noise levels:< 68 Db

Hooded Air Filter

Frame Material : Anodized Aluminum ,GI (Powder coated) & Stainless
Steel
Mode Of Assembly: Hooded type ( HEPA/ULPA)
Filter Grading (Minipleat) : F7 to H14 & EU-15
Thermal Stability: Recommended for operating Temperature of 60°C
Construction:Construction: Our Hooded filters are designed for optimum filter performance with an individually flexible ducting system for used for clean rooms.

The disposable ceiling module is hermetically sealed to prevent the leakages in clean rooms.

Pocket Filter

Frame : Aluminum/GIPC/Stainless Steel
Adhesive: Epoxy based adhesive for leak proof joint between filter
media and casing
Gasket : Felt /Natural Rubber /PE foam gasket as per customers choice for sealing the filters on mounting frame
media: Non woven synthetic / Glass Fibre
Grade/Type:G3 to F9 / Box & Falange
Temperature: Recommended for operating on ambient temperature.
Cleaning: Washable by detergent I Water solution or by Air I vacuum cleaner as per design.
Product Range: Filter are available with air handling capacity in the range of 100 CFM to 2000 CFM
Application: For HVAC and Clean room applications

Activated Carbon Filter

Frame : Anodised Aluminium/GIPC/Stainless steel
Adhesive: Epoxy based adhesive for leak proof joint between filter media and casing.
Gasket : Natural Rubber / PE foam gasket.
media: High Loft Carbon GSM
Grade/Type:G3 to F9 / Box & Flange
Temperature:Recommended for operating on ambient temperature
Cleaning:Washable by detergent I Water solution or by Air /
vacuum cleaner as per design
Product Range:Filter are available with air handling capacity in the
Range of 100 CFM to 2000 CFM
Application:For HVAC and Clean room applications

Filter Module & Grill

Frame : Anodised Aluminium/GIPC/Stainless steel
Duct connection: Rectangular connection, square and circular
Air Entry : Side & Top.
Housing type: Box type & Flange type with DOP & PAO port with
bottom control damper.
Grill Moc: Stainless steel
Standard Grill size:720×720, 720×415 etc.
Standard Housing size:680×680, 680×375 etc.
Application:For HVAC and Clean room applications

Bag Filter & Dust Collection System

Frame : Aluminum/ GIPC / Stainless Steel
Capacity: 1000 CFM to 15000 CFM
Media : Polyester PTFE, Non-Woven, Needle Felts.
Features: High performance, Low maintenance required
Application:Cement, Power, Process industries CNC Machining,
Grinding,Turning Milling, Drilling, Material handling, etc.

Paint Booth Filter

Frame : Aluminum./GIPC/Card board/Polystyrene plastic
Ceiling Media: Polyester non-woven fabric
Floor Media : Micro glass Fibre
Grade:G3-for floor filter & F5 for ceiling filter- Type
Box/Flange
Cleaning:Washable / Water solution or by Air / Vacuum cleaner
as per design
Temperature: 100*C to 120*C
Application: In paint booth

Cylindrical Air Filters

Frame :Galvanized steel, Stainless steel or Aluminum plate in
perforated or expanded sheet
Adhesive: Epoxy based adhesive for leak proof joint between filter
media and casing.
Floor Media : Sponge rubber/ Polyurethane Neoprene gasket
provided for sealing of filter on its mounting frame
Grade:Non woven synthetic , micro glass fibre .
Cleaning:G4 to H14
Temperature: Recommended for operating temperature upto
Ambient. Operating humidity up to 100% RH.
Cleaning: Washable & Non-Washable
Product Range: Filter are available with air handling capacity in the 100 CFM to 2000 CFM
Application: For HVAC and Clean room applications

Bag in Bag out Filter Systems

Housing Material of Construction: GI (Powder coated), Stainless steel.
Filter Material of construction :Anodized Aluminium, GI (powder coated)
Stainless steel
Filters used : PRE-FILTER HEPA or ULPA filter
Construction: Ultrafil make Bag in Bag Out Filter System provide a wide
performance for preventing the workers from bio-hazard organisms and
viruses while they are doing the regular HEPA or ULPA filter replacement
work. It is the most effective equipment available for any zone, needing a
special critical filtration cleanliness level and negative pressure environment.
The equipment is full welded with argon welding except maintenance access
door.Magnehelic gauge becomes standard for pre-filter, and ULPA or HEPA
filter. The basic housing is designed with respect to filter sizes. BIBO system
include high-capacity HEPA filters for service up to 2000 CFM.

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Frequently Asked Questions (FAQs)

What types of air filters does Ultrafil offer?

Windows Frames/ View Panel

ultrafil-admin — Sun, 08 Sep 2024 05:10:22 +0000

Windows Frames/ View Panel

All windows units for the Ultrafil modular room system are double gazed and fit ﬂush with both surfaces of the wall panel system & civil wall. The window system is especially designed for the cleaning needs of the pharmaceutical clean room. It is completely silicon sealed and includes a micro

perforated profile with an integral silica gel moisture absorption system, designed for windows frame are 6/5 mm thick Normal / toughened double glazed view glass screw / plug type fisher screws two sided gum tape , silicon sealant (clear / black )

Clean Room Door / Cold Room Door:

Clean Room compatible doors are basically meant for air ingression in the room. The door has mechanically interlocked vertical edges that add strength and rigidity, which makes them appropriate for light and heavy use. Fully ﬂush surface with wall system. A large variety of swing out pharmaceuticals doors, Door hardware by standard manufacturer. Customized dimensions are available. Heavy-duty structure has high durability. Thick Flush doors made of 0.8mm thick PU powder GIPC sheet with honeycomb Kraft paper / Puﬀ as infill, 1.2 mm thickness GI powder coated door frames with provisions for double glazing glass.

Emergency Door Speciﬁcation

DESCRIPTION	TECHNICAL SPECIFICATION
Type of door	Single leaf / double leaf / emergency / sliding / Foldable
MOC	GIPC / SS 304 Mat ﬁnish
Type of mounting	Panel / Civil wall mounted
Door shuter thickness	50 / 100 mm
Insulation material	Puﬀ / Honey comb
Color	As per RAL chart
Vision Glass	5 / 6 mm ( normal / Tuﬀen)
Vision Glass size	Standard ( 750 x 350 mm)
Orientation	Pull (LHS / RHS) / Push (LHS / RHS )
Accessories	Dorma / Doorset / Equivalent

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Clean Room Panels

ultrafil-admin — Sun, 08 Sep 2024 05:05:32 +0000

Clean Room Panels

Wall/ Ceiling Panels

Modular Wall / Ceiling panel systems have several unique features to build state of the art clean rooms and other controlled environment for various applications. Alternate surfaces and cores, however, are available to meet the requirements of any type of clean room applications. We will be happy to provide a customized quote based on your scientific requirement and applications. Self-bearing wall provided in modular units consisting of ﬂush surfaces for easy cleaning and for complying with GMP requirements. Practically low maintenance, Good stability due to advanced architectural design. Attractive appearance custom designed solutions from a single room to complete departments. Full modularity, easy modularity, easy to assemble and dismantle.

A perfect ceiling makes a perfect clean room, Ultrafil Ceiling systems are designed to fit every requirement and adhere to strangle stringent quality standards that fi ts in seamlessly with the rest of the room panelling. The ceiling panels are fastened to profile that are placed on a particle tight extruded aluminium grid matrix with silicone sealant.

Speciﬁcations

DESCRIPTION	TECHNICAL SPECIFICATIONS
Type of panel	Wall / Ceiling (Walkable / Non Walkable) / Raiser Panel
Panel thickness	30 / 50 / 80 / 100 mm
Sheet thickness	0.6 / 0.8 mm
MOC	Both side PPGI / PCGI / SS 304 Matt finish
Panel Infill	Puﬀ/ Mineral Wool / RockWool
Connecting Profile	AL / GI
Connecting Profile type	M – Section / Tung & groove
Bottom track	U – type channel / R70 AL extrusion
Color	RAL – 9001 / 9002 (As per requirement)
Ceiling panel hanging	AL T – Grid / AL Extrusion ceiling grid
Coving requirement	R – 50 / R – 70 AL extrusion
Maximum panel height	6 mtrs

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Hospital OT(Operation Theatre)

ultrafil-admin — Sun, 08 Sep 2024 05:01:58 +0000

Hospital OT(Operation Theatre)

It’s manufactured and design for hospital operation room, laboratories etc. Most integrated functions are always required in an operating department, such as cleanliness must be preserved and the safety facilities, equipment and device must be maintained all the time. Our modular operating theatre equipment has been satisfying those conditions consisting of a ceiling, slanted panels and wall. In addition, the fogging machine modular operation theatre, with high work ability and enough functions, this is provided for the introduction of a new facility in the future.

Compact & sleek design, Quiet operation less than 62db
Perforated grills to protect HEPA filter
Class 100 work surface, No
Available in MS/GI powder coated & stainless steel
Velocity 45 m/s ± 20% below working area
Standard operation theatre size: 6′ x 4′, 6′ x 6′, 6′ x 8′, 8′ x 8′.

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Gel Seal Mini Pleat Hepa Filter Module

ultrafil-admin — Sun, 08 Sep 2024 04:53:36 +0000

Gel Seal Mini Pleat Hepa Filter Module

General Description

The Gelseal HEPA/ULPA Filter Module is designed to provide superior air filtration in critical environments, ensuring the highest levels of air cleanliness and particle retention. Utilizing advanced gel seal technology, these filters guarantee an airtight seal, preventing bypass leakage and maximizing filtration efficiency. Ideal for use in cleanrooms, laboratories, hospitals, and other contamination-sensitive environments, the Gelseal module is known for its durability, reliability, and superior performance.

Technical Specifications

Filter size (mm)	610 x 610 x 81 /105	450 x 450 x 81 / 105	305 x 305 x 81/ 105
Module size L x W x H(mm)	705 x 705 x 180	545 x 545 x 180	400 x 400 x 180
Air Flow (CFM)	500 / 1000	300 / 600	125 / 250
IPD (mm wc ) at rated ﬂow	25±10%	25±10%	25±10%
Ceiling Cut Out (mm)
Botom loading (L x W)	685 x 685	525 x525	380 x 380
Top loading (L x W )
Botom side	680 x 680	520 x 520	375 x 375
Top Side	710 x 710	550 x 550	405 x 405

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Dampers / Diﬀuser / Grills

ultrafil-admin — Sun, 08 Sep 2024 04:47:11 +0000

Dampers / Diﬀuser / Grills

General Description

ampers have been designed, engineered and tested for smooth, reliable and quiet operation for field test and balance. HVAC Performance depends largely upon efficient air ﬂow, the VCD dampers are designed to control airﬂow volume in low to medium pressure and velocity HVAC Systems. Typical applications for the VCD would include volume control of airﬂow in zoning, air handling units.

Technical Specifications

DESCRIPTION	SPECIFICATION
MOC	GI Powder coated and Aluminium Powder coated
Type	Volume Damper/ Fire Damper / Diﬀuser / Linear grill / Perforated grill (Capsule hole / Round hole)
Border	25 – 60 mm

Filter Modules (Supply and Returns Moduls)

DESCRIPTION	SPECIFICATION
Frame	GIPC / Al PC/ SS
Duct Connection	Rectangular connection, square and circular
Air Entry	Side & Top
Filter type / Filter Size (LxWxD)	Box type & Flange type (Gasket seal / Gel seal) DOP / PAO & Pressure port with bottom control damper
Grill MOC	SS304/GI/Al (powder coated) 1.2 mm thick Sheet
Applications	HVAC and Clean room Applications

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