At Ultrafil Air Systems, we understand that complex industrial and clean-facility environments demand HVAC systems that deliver performance, reliability and compliance from day one. Our turnkey HVAC offering gives you a single point of responsibility across design, engineering, manufacturing, installation, testing and commissioning so you avoid coordination headaches and hidden costs.
From ventilation-recirculation systems and exhaust units to dehumidifiers, air washers, smart AHUs, BMS/PLC/SCADA integration and full control panel supply, our team handles the full lifecycle. We work with you from project concept through to hand-over, applying global standards (AHRI, Eurovent) and local conditions (Indian ambient, power supply) for optimal results.
Whether you are setting up a new production line, expanding a pharmaceutical plant or upgrading HVAC infrastructure, our turnkey HVAC projects are engineered to deliver on time, on spec and on budget.
When your facility must meet critical air-purity standards (pharma, biotech, electronics, healthcare), you need more than components. You need a trusted partner who can deliver a complete cleanroom system filters, AHUs, panels, doors, flooring, commissioning and validation. Ultrafil Air Systems delivers exactly that. Our turnkey cleanroom services streamline the entire process: from cleanroom layout and specification, to modular wall/ceiling panels, HEPA/ULPA filters, air handling units tailored for clean-zones, through to commissioning, validation (non-viable particle counts, air-velocity mapping, recovery testing) and operational hand-over.
From concept to compliance, Ultrafil’s cleanroom turnkey projects cover every stage. Let us design the environment your process demands — reliable, validated, ready to use.
A turnkey project is a comprehensive solution where we handle everything from design and manufacturing to installation and commissioning. For clients seeking HVAC systems manufacturers in India, turnkey projects provide a hassle-free, end-to-end approach.
Ultrafil Air Systems is a leading turnkey manufacturer in India with years of expertise in HVAC systems and cleanroom solutions. We deliver fully functional, ready-to-use facilities that meet strict industry standards and client requirements.
Turnkey projects in India are ideal for sectors like pharmaceuticals, biotechnology, electronics, food processing, and healthcare, where cleanroom solutions and advanced HVAC systems are essential.
Our turnkey approach involves strict adherence to international standards and Indian regulations. As experienced HVAC systems manufacturers in India, we provide validation, documentation, and high-quality execution for every project.
Turnkey cleanroom solutions minimize client involvement, reduce project timelines, and ensure seamless integration of all components, from HVAC systems to modular panels and equipment.
Yes, we tailor every turnkey project to match specific client needs, offering flexible design, manufacturing, and installation options for various industries across India.
By managing every phase in-house, turnkey manufacturers like Ultrafil reduce coordination hassles, streamline the process, and ensure projects are completed efficiently – saving both time and money.
Materials that generate dust or particles are prohibited in cleanrooms. Items such as cardboard, wood, paper, galvanized steel, and fabrics that shed fibers are not allowed. These materials contaminate air quality and violate ISO 14644 cleanroom standards. Cleanroom-approved materials include stainless steel, anodized aluminum, and powder-coated metals to maintain hygiene and GMP compliance.
Cleanrooms use non-shedding, smooth, and corrosion-resistant materials. Stainless steel, anodized aluminum, epoxy-coated panels, and PVC are common. These meet ISO 14644 and GMP cleanroom requirements. All surfaces must be easy to clean and resistant to chemicals to ensure contamination-free air inside HVAC cleanroom systems.
Galvanized steel is not recommended in cleanrooms. The zinc coating corrodes and releases particles that contaminate controlled environments. ISO 14644 and GMP guidelines suggest stainless steel or powder-coated GI sheets for cleanroom construction and HVAC systems to maintain cleanliness class.
ISO 14644 defines cleanroom classifications based on particle count and air cleanliness. ISO 14644-1 specifies cleanliness levels, while ISO 14644-4 focuses on design and construction. These guidelines ensure cleanroom performance, compliance, and contamination control for pharmaceutical and industrial turnkey projects.
Anodized aluminum is allowed in cleanrooms because it is corrosion-resistant and non-shedding. It is widely used for modular cleanroom structures, doors, and framing systems. ISO 14644 cleanroom design standards accept anodized aluminum due to its cleanability and durability.
Do: Wear cleanroom garments, follow entry protocol, clean with approved disinfectants.
Don’t: Bring paper, cardboard, food, or personal items. Avoid fast movement that disturbs laminar airflow. Following ISO 14644 do’s and don’ts ensures compliance and prevents contamination in cleanroom turnkey facilities.
Cleanrooms must be cleaned using ISO-approved disinfectants and lint-free wipes. Clean from ceiling to floor, in one direction. Follow daily, weekly, and monthly cleaning schedules. Documentation of cleaning is required under ISO 14644 and GMP cleanroom protocols for HVAC-controlled environments.
Only approved cleanroom-grade materials, tools, and clothing are allowed. Items include stainless-steel trolleys, anti-static mats, and sterile garments. All items entering ISO 14644 cleanrooms must be disinfected to maintain contamination-free operation in HVAC turnkey cleanroom projects.
Cardboard is not allowed because it releases dust, fibers, and microbial contaminants. It violates ISO 14644 cleanliness requirements. Replace cardboard with cleanroom-grade plastic or stainless-steel containers to maintain controlled particle levels in cleanroom manufacturing areas.
No. Cardboard generates fibers that increase particle count beyond ISO 14644 limits. All materials should be unpacked in an airlock before entry. Cleanroom turnkey projects strictly prohibit cardboard inside controlled zones to prevent contamination.
Regular paper is not allowed in ISO 14644 cleanrooms. It releases fibers and dust. Use cleanroom-grade synthetic or coated paper for documentation inside clean areas. This supports GMP and contamination control requirements in cleanroom environments.
Cardboard boxes collect dust and microbes, making them unsuitable for cleanrooms. Keeping cardboard in ISO-classified areas compromises air purity and HEPA filter efficiency. Replace with washable plastic bins to meet GMP and ISO 14644 standards.
A cleanroom is an ISO 14644-certified controlled space with filtered air, regulated pressure, humidity, and temperature. It uses HEPA or ULPA filters to remove contaminants. Cleanroom turnkey projects in India follow ISO 14644 and GMP guidelines for contamination control.
The first air rule states that air directly exiting a HEPA filter must remain unobstructed to maintain ISO 14644 compliance. Any blockage disrupts laminar flow and increases contamination risk in critical cleanroom zones.
Cardboard is eco-friendly for general packaging but not suitable for ISO 14644 cleanrooms. It emits fibers that contaminate air. Use recyclable plastic containers or stainless-steel bins in cleanroom turnkey facilities to ensure sustainability without compromising cleanliness.
Plot No. 10/11, Road No. 5, IDA Nacharam, Hyderabad-76.
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